| MOQ: | 1 |
| Delivery Period: | 45 work days |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 10 units monthly |
MDU-5 is a medical waste treatment integration system including feeding, shredding, sterilization, discharging, and exhaust dedusting systems.
Treatment capacity: 300kg/h (±10%)
Dimensions (L*W*H): 8500mm*2900mm*3300mm
Overall weight: 13000kg
Required space (L*W*H): 12000*5000*5600mm
Installed Power: 120KW (72KW steam generator included)
Microwave sterilization unit for medical waste Model MDU-5
MDU-5 is an integration system including feeding, shredding, sterilization, discharging, and exhaust dedusting systems.
300kg/h or 3000l/h treatment capacity, based on an average density of medical waste at 0.1kg/l ~0.15kg/l.
It can service well to more than 10 large scale hospitals, you can choose it if you are an institute providing medical waste collection and central treatment to local hospitals, clinics, and other healthcare centers.
| Equipment Model No. | MDU-5 |
|---|---|
| Dimensions (L*W*H) | 8,500*2,900*3,300mm |
| Overall weight | 13,000kg |
| Required space (L*W*H) | 12,000*5,000*5,600mm |
| Installed Power | 120KW (72KW steam generator included) |
| Treatment capacity | 300kg/h (±10%) (medical waste density average 0.1kg/l~0.15kg/l) |
| Operation and control | PLC control, automatic process |
| Shredding system | Double-shaft shredder, automatic reverse system is configured to avoid material blockage. |
| Feeding form | Automatic lifting and charging system contained |
| Sterilization temperature | ≥95℃ |
| Sterilization duration | ≥45min |
| Sterilization effect | ≥6 log10The treatment effect test uses Bacillus subtilis var. niger spore (ATCC 9372) as biological indicator, with killing logarithm value ≥ 6.00. |
| Microwave frequency | 2450+/-50MHz |
| Microwave generator power | 1.25KW * 10unit |
| Manpower | No specialized operator / ONE |
The infectious material is temporarily held in a waste container(s) which in turn, are emptied into an pre storage hopper via a charging system which is located at the front of the MDU, The infectious waste is fed to the shredding system by a feed arm where it is shredded. The shredded material is conveyed through a microwave section and temperature holding section, respectively for sterilization, with microwave of 2450MHz (±50MHz), temperature ≥95℃, with over 45 minutes. The sterilized and unrecognizable (sharps) waste is then discharged into large waste containers (or compaction units) by the discharging screw conveyor. From there the material can be transported to a local municipal landfill for disposal or to a refuse recycling plant.
What did the Microwave Disposal Unit (MDU) do to bacterias?
Microwave sterilization is the result of microwave thermal effect and biological effect, which can make microwave energy and bacteria directly interact, rapid sterilization.
The thermal effect of microwave energy: Under certain intensity microwave field, the bacteria will be due to the absorption of polarized molecules can increase the temperature of microwave, so that the protein deformation, loss of biological activity. The thermal effect of microwave mainly plays the role of rapid temperature sterilization.
Non-thermal effects of microwave energy: High-frequency electric fields change the polarized molecular structure, resulting in the loss of vitality or death of proteins and physiologically active substances in the microbes, and the special effects of conventional physical sterilization in the sterilization.
Microwave heating is uniform, no energy loss, high energy, strong penetration into the object, instantaneous penetration into the object, good energy-saving effect, take the model with a daily processing capacity of 5T/d as an example, installed power Only 117 kilowatts.
The temperature of action is low, and the heat loss is slow: If microwave and ordinary heating produce the same amount of sterilization, the temperature of the object will be significantly lower than that of ordinary heating. The waste after microwave sterilization is non-toxic, without residue, and lightly damaged.
Microwave can effectively sterilize all materials on all organisms with no select. It has a broad spectrum of sterilization bacteria and can kill various microorganisms and pathogens.
Microwave sterilization requires a small working environment and small area, does not cause high temperature to the surrounding environment, and is clean and hygienic.
No acid gas and dioxins and other pollutants are produced.
| Compare technologies | LiYing Technology | Autoclave | Autoclave with a shedder | Incinerator |
|---|---|---|---|---|
| (Microwave) | (Hot steam) | (Hot steam) | (Incineration) | |
| Continuous process | ✓ | X | X | X |
| Integral shredding | ✓ | X | ✓ | X |
| Unrecognisable waste | ✓ | X | ✓ | ✓ |
| Volume of waste reduction | ✓ | X | ✓ | ✓ |
| Mass of waste reduction | ✓ | X | X | ✓ |
| Installation requirements | Low | High | High | High |
| Complexity of the installation | Low | Intermediate | Intermediate | High |
| On-site installable | ✓ | ✓ | ✓ | X |
| Technology approval by countries all over the world | High | Intermediate | High | Low |
| Level of sterelization | High | Intermediate | High | High |
| Odours | Low | High | Intermediate | Intermediate |
| Noise | Low | Intermediate | Intermediate | High |
| Treatment of pathological and anatomical waste | ✓ | X | ✓ | ✓ |
| Cost | ||||
| ROI | High | Low | Low | Low |
| Investment costs | Intermediate | Low | Intermediate | High |
| Operating costs | Low | High | High | High |
| Maintenance costs | Low | High | High | High |
| Labour costs | Low | High | High | High |
| Environment | ||||
| Impacts on the environment | Low | Intermediate | Intermediate | High |
| Treated waste recyclable | ✓ | X | X | X |
| No contaminated rejection (such as water, steam) | ✓ | X | X | X |
| Security | ||||
| No risk related to pressurized vessel | ✓ | X | X | X |
| Risk for workforce/personnel health | No risk of toxic contaminants released into the air or the treated waste | Intermediate | Intermediate | High |
| MOQ: | 1 |
| Delivery Period: | 45 work days |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 10 units monthly |
MDU-5 is a medical waste treatment integration system including feeding, shredding, sterilization, discharging, and exhaust dedusting systems.
Treatment capacity: 300kg/h (±10%)
Dimensions (L*W*H): 8500mm*2900mm*3300mm
Overall weight: 13000kg
Required space (L*W*H): 12000*5000*5600mm
Installed Power: 120KW (72KW steam generator included)
Microwave sterilization unit for medical waste Model MDU-5
MDU-5 is an integration system including feeding, shredding, sterilization, discharging, and exhaust dedusting systems.
300kg/h or 3000l/h treatment capacity, based on an average density of medical waste at 0.1kg/l ~0.15kg/l.
It can service well to more than 10 large scale hospitals, you can choose it if you are an institute providing medical waste collection and central treatment to local hospitals, clinics, and other healthcare centers.
| Equipment Model No. | MDU-5 |
|---|---|
| Dimensions (L*W*H) | 8,500*2,900*3,300mm |
| Overall weight | 13,000kg |
| Required space (L*W*H) | 12,000*5,000*5,600mm |
| Installed Power | 120KW (72KW steam generator included) |
| Treatment capacity | 300kg/h (±10%) (medical waste density average 0.1kg/l~0.15kg/l) |
| Operation and control | PLC control, automatic process |
| Shredding system | Double-shaft shredder, automatic reverse system is configured to avoid material blockage. |
| Feeding form | Automatic lifting and charging system contained |
| Sterilization temperature | ≥95℃ |
| Sterilization duration | ≥45min |
| Sterilization effect | ≥6 log10The treatment effect test uses Bacillus subtilis var. niger spore (ATCC 9372) as biological indicator, with killing logarithm value ≥ 6.00. |
| Microwave frequency | 2450+/-50MHz |
| Microwave generator power | 1.25KW * 10unit |
| Manpower | No specialized operator / ONE |
The infectious material is temporarily held in a waste container(s) which in turn, are emptied into an pre storage hopper via a charging system which is located at the front of the MDU, The infectious waste is fed to the shredding system by a feed arm where it is shredded. The shredded material is conveyed through a microwave section and temperature holding section, respectively for sterilization, with microwave of 2450MHz (±50MHz), temperature ≥95℃, with over 45 minutes. The sterilized and unrecognizable (sharps) waste is then discharged into large waste containers (or compaction units) by the discharging screw conveyor. From there the material can be transported to a local municipal landfill for disposal or to a refuse recycling plant.
What did the Microwave Disposal Unit (MDU) do to bacterias?
Microwave sterilization is the result of microwave thermal effect and biological effect, which can make microwave energy and bacteria directly interact, rapid sterilization.
The thermal effect of microwave energy: Under certain intensity microwave field, the bacteria will be due to the absorption of polarized molecules can increase the temperature of microwave, so that the protein deformation, loss of biological activity. The thermal effect of microwave mainly plays the role of rapid temperature sterilization.
Non-thermal effects of microwave energy: High-frequency electric fields change the polarized molecular structure, resulting in the loss of vitality or death of proteins and physiologically active substances in the microbes, and the special effects of conventional physical sterilization in the sterilization.
Microwave heating is uniform, no energy loss, high energy, strong penetration into the object, instantaneous penetration into the object, good energy-saving effect, take the model with a daily processing capacity of 5T/d as an example, installed power Only 117 kilowatts.
The temperature of action is low, and the heat loss is slow: If microwave and ordinary heating produce the same amount of sterilization, the temperature of the object will be significantly lower than that of ordinary heating. The waste after microwave sterilization is non-toxic, without residue, and lightly damaged.
Microwave can effectively sterilize all materials on all organisms with no select. It has a broad spectrum of sterilization bacteria and can kill various microorganisms and pathogens.
Microwave sterilization requires a small working environment and small area, does not cause high temperature to the surrounding environment, and is clean and hygienic.
No acid gas and dioxins and other pollutants are produced.
| Compare technologies | LiYing Technology | Autoclave | Autoclave with a shedder | Incinerator |
|---|---|---|---|---|
| (Microwave) | (Hot steam) | (Hot steam) | (Incineration) | |
| Continuous process | ✓ | X | X | X |
| Integral shredding | ✓ | X | ✓ | X |
| Unrecognisable waste | ✓ | X | ✓ | ✓ |
| Volume of waste reduction | ✓ | X | ✓ | ✓ |
| Mass of waste reduction | ✓ | X | X | ✓ |
| Installation requirements | Low | High | High | High |
| Complexity of the installation | Low | Intermediate | Intermediate | High |
| On-site installable | ✓ | ✓ | ✓ | X |
| Technology approval by countries all over the world | High | Intermediate | High | Low |
| Level of sterelization | High | Intermediate | High | High |
| Odours | Low | High | Intermediate | Intermediate |
| Noise | Low | Intermediate | Intermediate | High |
| Treatment of pathological and anatomical waste | ✓ | X | ✓ | ✓ |
| Cost | ||||
| ROI | High | Low | Low | Low |
| Investment costs | Intermediate | Low | Intermediate | High |
| Operating costs | Low | High | High | High |
| Maintenance costs | Low | High | High | High |
| Labour costs | Low | High | High | High |
| Environment | ||||
| Impacts on the environment | Low | Intermediate | Intermediate | High |
| Treated waste recyclable | ✓ | X | X | X |
| No contaminated rejection (such as water, steam) | ✓ | X | X | X |
| Security | ||||
| No risk related to pressurized vessel | ✓ | X | X | X |
| Risk for workforce/personnel health | No risk of toxic contaminants released into the air or the treated waste | Intermediate | Intermediate | High |